Problem
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Possible Cause
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Remedy
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Pump does not draw fluid (Prime)
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Pump Dry Running
|
Check fluid level in inlet tank, pump protection, suction line and operating parameters
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Valves Worn
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Check inlet valves are fully opening
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Inlet Valve partially closed or closed
|
Check inlet valves are fully opening
|
Pump Drawing Air
|
Check all pipe connections for Air ingress
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Filter Blocked
|
Clean / Replace filter
|
Suction Restrictions
|
Reduce pump speed, replace the pump, increase tank size, move pump closer to tank
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Steam Blockage
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Ensure fluid is free from Water, install condensate traps, check for excess vapour entry
|
Low Pump Speed
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Check pump speed on inverter settings and against the original specification
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Relief Valve Partially Open, Seized or worn
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Check relief valve pressure setting, and operation is inline with design and seating correctly
|
Reduced Flow & Pressure
|
Low Pump Speed
|
Check pump speed on inverter settings and against the original specification
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Restricted Suction
|
Check fluid level in the suction tank, suction line, valves in pipework
|
Pump Wear
|
Check Vanes for wear.
|
Restricted Discharge
|
Check discharge pipework is fully open, free from blockage and valves are all operational
|
Relief Valve Operation
|
Check relief valve pressure setting, and operation is inline with design and seating correctly
|
Vane Installation
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Ensure Vanes are installed correctly and facing the correct way
|
Direction of Rotation
|
Check Direction of Rotation
|
Noisy Pump
|
Low Inlet Pressure
|
Check fluid level in inlet tank, pump protection, suction line and operating parameters
|
High Pump Speed
|
Check pump operational parameters in line with the design.
|
Pump Distance from Fluid Source
|
Move pump closer to source
|
Blocked Outlet
|
Remove blockages and check valves are fully operational
|
Pump Loose
|
Ensure Pump is fastened to the baseplate
|
Pump Worn
|
Replace worn or damaged bearings, vanes. Check Shaft for misalignment and ensure motor bearings are serviced / replaced
|
Pipes not fit correctly
|
Ensure pipes fitted with relevant accessories (brackets) where required
|
Valve Failure
|
Check valves in the system
|
Relief Valve Setting
|
Check relief valve pressure setting, and operation is inline with design and seating correctly
|
Vane Damage
|
Check Vanes for sign of wear and Damage
|
Damaged Vanes
|
Solid Entry
|
Check for the presence of solids in pump
|
Relief Valve Failure
|
Check relief valve pressure setting, and operation is inline with design and seating correctly
|
Water Hammer
|
Ensure valves are not being closed too quickly on discharge and that pump speed reduces rather than being abruptly stopped
|
Misalignment
|
Check alignment of pump and baseplate
|
Excessive Wear
|
Check Vane maintenance procedure and frequency
|
Solid Accumulation
|
If pumping matter solidifies within pumps, enforce cleaning/maintenance regime
|
Leakage
|
O Ring Failure
|
O Ring Failure from life, the product being abrasive or incompatible with O Ring Material. Check Fluid, O Ring Material and presence of particles.
|
Shaft Wear / Damage
|
The shaft could be worn and undersized for a mechanical seal and require replacing.
|
Over lubrication
|
Bearings could be excessively lubricated
|
Cavitation
|
Check inlet pressure
|
Particle Ingress
|
Check faces of Mechanical Seal for cracks, notches, scratches, pitting or dirt ingress
|